XINGSEN

Activated Carbon for Biogas Purification

✅ Certified by ISO 9004/45001. guaranteeing product quality.
✅ 24/7 non-stop production to meet demand in large quantities
✅ Provide the best solution at the lowest cost
Biogas Purification
Our activated carbon technology provides a reliable solution for purifying biogas and enhancing its quality.

Main Composition of Biogas

Biogas is a renewable energy source generated through the anaerobic breakdown of organic matter, such as landfill waste, agricultural waste, and wastewater solids. It consists of an energy-rich gas component along with various impurity gases. To utilize biogas as a fuel source for electricity generation or injection into the fuel grid, it must undergo purification to separate its constituent gases.

Role of XingSen Brand Pellet Activated Carbon in Biogas Purification

XingSen brand columnar activated carbon serves as a cornerstone in biogas purification, leveraging its exceptional porous structure and high surface area to effectively adsorb harmful impurities, thereby playing a pivotal role in upgrading biogas and safeguarding equipment. Its significance lies in providing a reliable and efficient solution for removing contaminants, ensuring the production of high-purity biomethane suitable for electricity generation, heat production, or grid injection, while also protecting downstream systems like generators and fuel cells from corrosion and damage. The columnar shape enhances mechanical strength and uniformity, making it ideal for fixed-bed or mobile filter applications with minimal pressure drop and dust generation, while its support for thermal reactivation promotes sustainability by reducing waste and operational costs. Tailored to address diverse impurity profiles and biogas sources, XingSen columnar activated carbon not only meets stringent regulatory standards but also contributes to the economic and environmental viability of renewable energy systems.

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XingSen Activated Carbons for Biogas Purification

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Removal of Hydrogen Sulfide (H2S)
I. Importance
Hydrogen sulfide (H₂S) is a common corrosive pollutant in biogas that damages generators, pipelines, and fuel cells, while its combustion produces sulfur dioxide (SO₂), leading to environmental pollution. To ensure equipment operation and meet emission standards, H₂S must be removed before biogas enters downstream processes.

II. Detailed Process
XingSen columnar activated carbon effectively removes H₂S through a combination of chemical and physical adsorption, with the following steps:
1. System Design:
①Biogas passes through a fixed-bed adsorption tower filled with XingSen impregnated columnar activated carbon (typically impregnated with alkaline substances like potassium hydroxide or sodium hydroxide).
②Single or multi-tower configurations ensure continuous operation and high removal efficiency.

2. Adsorption Process:
① H₂S molecules are captured by the carbon’s porous structure and react with the impregnated chemicals to form sulfides or sulfates (e.g., K₂S or K₂SO₄), which are fixed on the carbon surface.
② The high surface area (typically >800 m²/g) and optimized pore distribution enhance H₂S adsorption capacity.
③ Physical adsorption also captures trace VOCs and other impurities.

3. Operating Conditions:
① Biogas flow is controlled to ensure sufficient contact time (a few seconds to tens of seconds).
② Temperature is maintained at 20-50°C, with humidity optimized at 40-70% to enhance adsorption.

4. Monitoring and Replacement:
① H₂S sensors monitor outlet concentrations, and replacement or reactivation occurs when H₂S breakthrough is detected.
② Saturated carbon can be processed through XingSen’s thermal reactivation service.

5. Reactivation: At 800-1000°C, adsorbed sulfides are decomposed to restore adsorption capacity, reducing carbon emissions by approximately 80% compared to new carbon production.

III. Advantages
1. High H₂S adsorption capacity (20-30% w/w) extends service life and reduces replacement frequency.
2. Low dust characteristics minimize equipment wear, making it suitable for various biogas sources.
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Removal of Siloxanes
I. Importance
Siloxanes, prevalent in landfill gas and wastewater treatment plant biogas, form silicon dioxide (SiO2) deposits upon combustion, increasing wear and maintenance costs for generators and turbines. Removing siloxanes is essential to protect equipment and ensure biogas quality.

II. Detailed Process
XingSen columnar activated carbon efficiently removes siloxanes through physical adsorption, following these steps:

1. System Design:
An independent fixed-bed adsorption tower filled with non-impregnated columnar activated carbon is used, which can be connected in series with the H2S tower or deployed as a mobile filter.

2. Adsorption Process:
① Siloxane molecules (e.g., D4, D5) are captured by the carbon’s porous structure, with optimized mesopore distribution providing an adsorption capacity of 5-10% w/w.
② The columnar shape ensures low powdering and maintains low pressure drop during prolonged operation.

3. Operating Conditions:
Temperature is controlled at 20-40°C, with humidity below 70%, and gas flow velocity set at 0.1-0.5 m/s.

4. Monitoring and Replacement:
① Gas chromatography-mass spectrometry (GC-MS) or siloxane sensors ensure outlet concentrations remain below 0.1 mg/m³.
② Saturated carbon can be reactivated or replaced.

5. Reactivation:
At approximately 800°C, organic silicon compounds are decomposed to restore adsorption capacity.

III. Advantages
1. High adsorption efficiency protects CHP equipment and reduces maintenance costs.
2. Uniform particles suit high-flow systems and support sustainable operations.

XingSen Activated Carbons Products For Biogas Purification

Custom XingSen Activated Carbon Solution
lodine value, size, moisture, CTC, etc. can customized,ensure that the activated carbon can meets the your needs application.

Why Choose XingSen Carbon

Xingsen Carbon Company was founded in the 1980s, has a history of 30 years, headquartered in Henan, China.In Henan, Ningxia, Jiangxi, Hebei, there are production bases. At present, there are 10 factories and products are sold to 100+ countries in the world.
Manufacturer Direct Sales &Competitive Prices
Xingsen are an activated carbon manufacturer;45000+ton annual ;can offer the most competitive prices in the activated carbon market.
Outstanding Quality Control System
Strict raw material screening system; Conduct sampling tests 3+ times /step during the production process; provide third-party test report before delivery .
Fast Delivery
The daily output : 200 tons. The warehouse usually has a stock of 1,000+ tons, if need ≤ 100tons ,can deliver within 3-5 days . Customized products are excluded.
Professional transportati team
professional shipping team of 20+employee; Export documents are complete; provide worry-free export customs declaration and shipping services.

A leading manufacturer of activated carbon from China With Strict Quality Control System

Xingsen Carbon is a leading manufacturer of activated carbon from China, dedicated to providing customers with innovative solutions, high-quality activated carbon products, and reliable services. We take pride in protecting human health and the environment from harmful pollutants in water and air.
Xingsen Carbon Company are committed to seeking long-term cooperation with customers, quality control is our most important thing, we have 40 people in the quality control team to ensure that the quality of products received by customers.
We have independent quality testing center, products can meet ASTM international and GB, ISO standards, before delivery to provide COA or SGS testing, to ensure that the parameters meet customer standards.
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