XINGSEN

Coal-Based Pellet Activated Carbon for VOC Exhaust Treatment

High CTC adsorption, low pressure drop, and long service life for industrial VOC control systems. VOC exhaust treatment
Spray booth filtration
Solvent vapor adsorption
Chemical exhaust systems
Industrial odor control

Engineered Columnar Adsorbents for Superior Gas-Phase Air Purification

Xingsen’s extruded activated carbon is a high-density, coal-based adsorbent specifically developed for the rigorous demands of industrial air treatment and gas-phase filtration. Unlike standard granular media, our cylindrical adsorbents are manufactured via precision extrusion, resulting in a uniform structure that ensures predictable performance in complex airflow environments.

By utilizing high-quality bituminous coal and specialized binders, we create a carbon matrix with an exceptionally high volume of micropores. This optimized pore structure is the key to our carbon’s superior “adsorption kinetics”—it allows for the rapid capture and retention of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) even at high flow velocities.

Whether used in large-scale adsorption towers or specialized solvent recovery units, our columnar activated carbon provides a reliable, high-capacity solution for maintaining air quality standards and achieving regulatory compliance in industrial exhaust systems.

Engineered Coal-Based Pellet Activated Carbon for Industrial Gas-Phase Filtration

Cylindrical extruded activated carbon pellets engineered for low pressure drop VOC air filtration

Why Pellet Geometry Improves Industrial Filtration

Compared with irregular granular activated carbon, cylindrical pellets create more uniform void spaces inside the adsorption bed. This allows gas to flow more evenly through the carbon layer, helping maintain stable operating conditions during continuous filtration.

The regular pellet structure also improves loading consistency, reduces channeling, and minimizes abrasion caused by particle movement, making it suitable for long-term industrial operation.

Technical Specifications

Item Typical Value
Base Material Anthracite Coal
Shape Pellet
Diameter 3 mm / 4 mm
CTC ≥60%(按你的产品调整)
Iodine ≥950 mg/g
Hardness ≥95%
Moisture ≤5%
Ash ≤10%
Surface Area 1000 m²/g
Bulk Density 480 g/L

 

Why Choose XingsenCarbon Pellet Activated Carbon?

High VOC Adsorption Capacity
The steam-activated pore structure provides excellent adsorption performance for a wide range of industrial VOCs, helping improve purification efficiency while reducing emissions.
Low Pressure Drop
The cylindrical pellet shape creates smooth airflow through adsorption beds, lowering system resistance and reducing fan energy consumption.
High Mechanical Strength
High hardness minimizes particle breakage and dust generation during transportation, loading, and continuous operation.
Long Service Life
Excellent wear resistance and stable adsorption performance help extend replacement intervals and reduce operating costs.
Suitable for Thermal Regeneration
The product maintains structural integrity during regeneration, making it suitable for multiple reuse cycles under appropriate operating conditions.
Optimized Pore Structure
Micropores and mesopores are carefully developed to improve adsorption of industrial organic vapors while maintaining rapid mass transfer.
Stable Quality Between Batches
Strict production control ensures consistent adsorption performance from batch to batch, supporting stable operation in industrial VOC treatment systems.
Performance comparison diagram: extruded activated carbon vs granular carbon for air treatment, highlighting low pressure drop and dustless design

Why Carbon Dusting Creates More Problems Than Many Buyers Expect

Low-cost pellet carbon can sometimes appear acceptable in laboratory reports, yet perform poorly in continuous-airflow environments.

The problem usually appears several weeks later.

As weak pellets begin breaking down inside the adsorption bed, carbon fines accumulate throughout the system. This can:

  • increase pressure drop,
  • shorten HEPA filter life,
  • contaminate downstream equipment,
  • and create unstable airflow distribution.

In severe cases, operators end up replacing carbon earlier than expected, even though the adsorption capacity is not fully exhausted.
For gas-phase filtration systems operating continuously, abrasion resistance is often just as important as adsorption performance itself.

Designed for Faster VOC Adsorption Under Industrial Conditions

Xingsen’s extruded activated carbon is optimized for the adsorption of common volatile organic compounds generated in industrial manufacturing environments.

  • Common VOC Molecules
  • Benzene
  • Toluene
  • Xylene
  • Styrene
  • Acetone
  • Ethyl Acetate
  • MEK

The steam-activation process develops a dense microporous structure that improves adsorption kinetics for small gas-phase molecules.

This becomes particularly important in systems operating with shorter EBCT (Empty Bed Contact Time), where adsorption speed directly affects purification efficiency.

Choosing the Right Pellet Diameter

Different pellet sizes are designed to balance adsorption efficiency and airflow resistance under different operating conditions.

Pellet Size Recommended Application
1.5 mm Precision adsorption with relatively low airflow
3 mm Standard industrial VOC adsorption systems
4 mm Large-airflow exhaust treatment systems requiring lower pressure drop

Industrial Packaging and Export Supply

For industrial projects and international shipments, Xingsen provides multiple packaging and export loading options:

  • 25kg woven bags
  • 500kg jumbo bags
  • Palletized export loading
  • OEM private labeling
  • Container loading optimization

Suitable for bulk industrial supply and long-term engineering projects.

FAQ

Why is low pressure drop important in VOC filtration systems?

Lower pressure drop reduces fan energy consumption and helps maintain stable airflow throughout the adsorption bed.

What is the difference between extruded and granular activated carbon?

Extruded activated carbon has a uniform cylindrical pellet shape that generally provides more stable airflow and lower dust generation in gas-phase systems.

Which pellet size is commonly used in VOC exhaust systems?

3mm and 4mm pellets are commonly used because they provide a balance between adsorption efficiency and airflow resistance.

Why does activated carbon generate dust?

Low mechanical hardness and abrasion during continuous airflow operation can cause pellets to break down and produce carbon fines.

What is CTC activity?

CTC activity is a common indicator used to evaluate activated carbon performance in gas-phase adsorption applications.

Can extruded activated carbon remove solvent vapors?

Yes. It is widely used for the adsorption of industrial solvents such as toluene, acetone, MEK, and ethyl acetate.

Why do some carbon beds fail before saturation?

In many systems, airflow instability, excessive pressure drop, humidity, or dust generation reduces efficiency before the carbon is fully exhausted.

Is a higher iodine value always better for gas-phase adsorption?

Not necessarily. For VOC applications, pore structure, airflow resistance, and CTC activity are often more important than iodine value alone.

Can pelletized activated carbon be used in RTO systems?

Yes. It is commonly used as pre-filtration media to stabilize VOC concentration and protect downstream oxidizers.

What industries commonly use extruded activated carbon?

Industries including painting, coating, printing, electronics manufacturing, chemical processing, and industrial exhaust treatment commonly use gas-phase pellet carbon systems.

Related Product

 Pelletized Activated Carbon

Learn more about our activated carbon products.

Versatile Applications in Industrial Exhaust Systems and Solvent Recovery

Xingsen’s extruded activated carbon is engineered to meet the rigorous filtration requirements of diverse industrial environments. With its optimized pore structure and high mechanical durability, our carbon media provides a reliable solution for capturing complex gas-phase pollutants across multiple sectors. From high-concentration solvent recovery to trace odor elimination, we provide specialized grades that ensure operational efficiency and environmental compliance for the following applications
Application industry
VOC Exhaust Treatment
Solvent Vapor Recovery
Industrial Odor Control
Paint Spray Booth Filtration
Biogas & Natural Gas Purification
Custom Impregnated Pellet Carbon for Specific Gases
Extruded activated carbon for industrial VOC emission control and air purification systems.
VOC Exhaust Treatment
High-CTC columnar carbon for organic solvent vapor recovery from industrial gas streams
Solvent Vapor Recovery
Coal-based extruded carbon pellets for odor elimination in wastewater and waste facilities.
Industrial Odor Control
Activated carbon filtration media for capturing VOCs in automotive paint spray booths.
Paint Spray Booth Filtration
Cylindrical activated carbon for H2S and siloxane removal in biogas purification systems
Biogas & Natural Gas Purification
Custom impregnated extruded carbon for targeted removal of ammonia and acidic gases
Custom Impregnated Pellet Carbon for Specific Gases
Need customized activated carbon, you can   contact our experts   or call phone: Send Messages:

Customized Products & Services

Lodine value, size, CTC, etc. can customized,ensure that the activated carbon can meets the your needs application.
Provide water-washed, acid-washed, impregnated grade activated carbon and carrier activated carbon
Standard and custom packaging is available, we support printing your branding on the bags
Provide advantageous logistics,reduce delivery time and shipping costs.
Company Advantage

Company Advantage

Professional Manufacturer of Raw (fresh) Activated Carbon Only using raw (fresh) activated carbon, the company has an independent quality inspection control department. During the production process, from raw materials to finished products, each step undergoes strict testing.
Strict Quality Control from Raw Material to Finished Product
✓ Independent QC Department – Every production stage undergoes rigorous testing
✓ Certified Quality Assurance – Factory inspection reports & third-party testing supported (SGS, ISO)
✓ Full Compliance & Certifications – Export documentation, business license, quality/environmental management systems, water treatment approval, high-tech enterprise certification, 3-star integrity enterprise, TÜV Rheinland factory certification, "Gold Supplier" status, and more.
30 Years of Expertise | Source Manufacturer
✓ 4 Major Production Bases – Ningxia, Henan, Shandong, Jiangxi
✓ Integrated Operations – R&D, market research, sales, and quality control all in-house
Carbon Packaging

Packaging and Shipping

Flexible Packaging Options
✓ Standard: 25kg/bag or 500kg/bag
✓ Custom-branded packaging & special sizes available
Global Logistics Network
✓ Ocean/air freight for bulk orders
✓ Sample delivery via DHL, FedEx, etc.

What Clients Say on Our Activated Carbon

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Frequently asked questions

Q1: Are you a manufacturer?

Yes, we have our own factory. And we are a trusted manufacturer and supplier of high-performance activated carbon products with over 30 years of industry experience.

Q2: What is your minimum order quantity (MOQ)?

Normally the MOQ is 1 ton. If you need a smaller quantity, we suggest buying locally to save on cost.

Q3:Can you provide free samples?

Yes, we can send you free samples. Please let us know the product specifications and your delivery address, you can also email our sales team,  we’ll arrange it soon.

Q4:How do you ensure product quality?

  1. Quality is the key to our development. We have a dedicated quality control team responsible for end-to-end process oversight.
  2. Minimum of 3 rounds of testing at every production stage (from raw materials to final goods).
  3. Sampling inspections of each batch of finished products before warehousing.
  4. Provision of a COA (Certificate of Analysis) and product certificate with each order.

Q5:Can you provide third-party testing report?

Yes, we can offer third-party test reports, such as SGS report.

Q6:Can we visit your factory?

Of course. We receive many clients from various countries every month. You are very welcome to visit our factory and see the activated carbon production process.

Q7: How do you provide after-sales service?

  1. Step-by-step professional engineering support for usage-related issues.
  2. If there is any confirmed issue with our product, we will offer compensation as per the contract.
  3. Documentation of packaging conditions for traceability and claim verification.

Q8:What is your shipping method?

We usually by sea or by land. We have our own professional shipping team to arrange booking and related services for you.

Q9:Do you have complete export documents for activated carbon?

Yes, we export activated carbon worldwide. Our documents are complete, including MSDS, transport of goods, test reports, and special cargo certifications.

Q10: What is your delivery time?

Usually 3 – 7 days and we have sufficient stock.

Q11: What are the terms of payment?

  1. T/T Deposit + Balance against copy of B/L
  2. L/C
  3. T/T deposit + L/C for balance

Q12:HS Code?

3802109000  3802101000

Phone: +86 15737108714
Email: [email protected]
WhatsApp: +86 15737108714
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